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Inventory Forecasting for Seasonality: Using Last Year’s Data

11 August 2025

by Edgistify Team

Inventory Forecasting for Seasonality: Using Last Year’s Data

Inventory Forecasting for Seasonality: Using Last Year’s Data

  • Data‑Driven Insight : Leverage last year’s sales to predict peak demand periods across Tier‑2/3 cities.
  • EdgeOS Integration : Seamlessly sync forecasts with real‑time inventory across Delhivery & Shadowfax networks.
  • Risk Mitigation : Use Dark Store Mesh & NDR Management to buffer against RTO & COD bottlenecks.

Introduction

In India’s bustling e‑commerce ecosystem, seasonality is a double‑edged sword. Festivals like Diwali, Eid, and regional harvest festivals trigger explosive sales, yet the same demand spikes often coincide with cash‑on‑delivery (COD) surges and return‑to‑origin (RTO) complications. Tier‑2/3 metros—Bengaluru, Pune, Guwahati—experience unique patterns: a mix of online shoppers eager to try new brands and a higher propensity for COD due to limited banking infrastructure.

To navigate these complexities, retailers must anchor their inventory decisions in robust, data‑driven forecasts. The simplest, most reliable data source? The sales ledger of the previous year. This post shows how to transform that ledger into a crystal‑clear demand map, and how Edgistify’s EdgeOS, Dark Store Mesh, and NDR Management can operationalise it without turning your supply chain into a black box.

Understanding Seasonality in Indian E‑commerce

SeasonTypical DriversKey Metrics
Festivals (Diwali, Holi, Eid)Gift‑buying, décor, festive apparelAvg. Order Value (AOV), COD %
MonsoonHousehold goods, cooling appliancesReturn Rate, RTO Frequency
New YearFashion, electronicsStock‑outs, lead‑time variance
Regional Harvest (e.g., Baisakhi in Punjab)Agricultural goods, local cuisineRegional sales spikes, COD %

Problem: Without a granular, city‑specific forecast, inventory is either over‑stocked (high holding costs) or under‑stocked (missed revenue & brand damage).

Solution: Use last year’s granular data to model demand patterns accurately and feed those forecasts into an automated, EdgeOS‑driven replenishment engine.

Leveraging Last Year’s Data – The Data Backbone

Data Collection & Normalization

  • 1. Source : Raw sales CSVs from your ERP or marketplace dashboards.
  • 2. Clean : Remove outliers (e.g., one‑off bulk orders).
  • 3. Normalize : Convert all dates to ISO format; create a unified SKU key across all marketplaces.

Trend Analysis & Pattern Matching

MetricMethodInterpretation
Moving Average4‑week SMASmoothing of daily noise
Seasonal DecompositionSTL (Seasonal‑Trend‑Loess)Extract seasonality component
Cross‑CorrelationLag‑1, Lag‑2Identify lead/lag between major cities

Insight Example:

  • Mumbai shows a 12% sales uptick 2 weeks before Diwali, while Guwahati peaks exactly on Diwali day due to local festival timing.

Building the Forecast Model

ApproachWhen to UseImplementation
ARIMAStable, linear seasonality`p=1, d=1, q=1`, `s=52` (weekly seasonality)
Exponential Smoothing (Holt‑Winter)Rapid seasonality changes`alpha=0.2, beta=0.1, gamma=0.3`
Random Forest / Gradient BoostNon‑linear, multi‑factor influenceFeatures: SKU, city, day‑of‑week, promo flag, weather data

Model Selection Tips:

  • Data Size : Use machine learning only if you have >2,000 data points per SKU.
  • Interpretability : For quick decisions, stick to ARIMA or Holt‑Winter; they provide confidence intervals out of the box.

Integrating EdgeOS for Seamless Execution

EdgeOS is Edgistify’s AI‑powered orchestration platform that ingests forecast data, inventory levels, and courier constraints (Delhivery, Shadowfax) in real time.

  • 1. Feed Forecasts → EdgeOS API.
  • 2. Inventory Mapping → EdgeOS syncs with warehouse WMS (e.g., Zoho Inventory).
  • 3. Replenishment Rules → EdgeOS triggers “low‑stock” alerts when actual sales deviate beyond ±10% of forecast.

Dark Store Mesh: Reducing Lead Times

Dark Stores are micro‑fulfilment hubs positioned closer to high‑density regions. EdgeOS manages a Dark Store Mesh that:

  • Route Optimization : Calculates shortest path for each order across multiple dark store nodes, reducing average delivery time from 3 days to 1–2 days.
  • Capacity Balancing : Uses forecasted demand to pre‑allocate slots, preventing over‑loading of a single node.

Case Study:

  • Bengaluru : Dark Store Mesh cut the RTO rate from 12% to 5% during the 2023 Diwali rush by redistributing 35% of high‑COD orders to a newly activated node near the IT corridor.

NDR Management: Handling Unexpected Demand

Non‑Delivery Rates (NDR) spike during peak seasons due to COD errors, address inaccuracies, or courier capacity crunches. EdgeOS’s NDR Management module:

TriggerActionOutcome
NDR > 8% in a cityAuto‑switch to alternate courier (e.g., Shadowfax to Delhivery)Decrease NDR by ~4%
COD % > 70%Flag for manual verificationReduce COD errors by 15%
Forecast–Actual gap > 15%Trigger emergency restockPrevent stock‑outs

Problem‑Solution Matrix

ChallengeRoot CauseEdgeOS‑Based Remedy
Stock‑outs during DiwaliUnder‑forecasted SKU demandAuto‑replenishment & Dark Store pre‑stock
High RTO in Tier‑2COD errors & courier delaysNDR Management swap & address verification
Lead‑time varianceUneven courier coverageEdgeOS route optimization
Season‑shift misalignmentCalendar mis‑syncForecast recalibration with STL decomposition

Best Practices & Pitfalls

DoDon’t
Validate forecasts against 2023 actuals before 2024 launchAssume last year’s demand is static for the next year
Include weather & festival calendars in the modelRely solely on linear trend models
Test EdgeOS rules in a sandbox before productionOver‑parameterise ML models without cross‑validation
Monitor NDR & COD metrics continuouslyIgnore city‑level variations (Mumbai vs Guwahati)

Conclusion

Seasonality in India is a complex tapestry woven from cultural festivals, payment preferences, and courier dynamics. By anchoring your inventory forecasts in the rigor of last year’s data, and by operationalising those forecasts through Edgistify’s EdgeOS, Dark Store Mesh, and NDR Management, you can ensure that your supply chain is not just reactive but anticipatory. The result? Higher margins, fewer stock‑outs, and a flawless customer journey—even when COD is king and RTO is a frequent villain.

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