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Managing Multiple Carriers: How to Route Orders Automatically

21 November 2025

by Edgistify Team

Managing Multiple Carriers: How to Route Orders Automatically

Managing Multiple Carriers: How to Route Orders Automatically

  • Dynamic routing cuts average delivery time by 12 % and reduces carrier cost by 7 %.
  • EdgeOS + Dark Store Mesh gives real‑time visibility, essential for Tier‑2/3 cities with high COD/RTO rates.
  • NDR Management turns failed deliveries into revenue‑generating opportunities, boosting customer retention.

Introduction

In India, e‑commerce giants like Amazon and Flipkart rely on a mosaic of couriers—Delhivery, Shadowfax, Gati, Blue Dart—to move millions of parcels daily. The challenge? Routing each order to the most suitable carrier in real‑time while juggling Cash‑on‑Delivery (COD) demands, Return‑to‑Origin (RTO) risks, and the unpredictable traffic patterns of Tier‑2/3 cities.

A static routing rule (e.g., always use Delhivery for Bangalore) ignores dynamic variables such as surge pricing, courier capacity, and localized weather disruptions. Manual adjustments are error‑prone and slow, leading to missed delivery windows and dissatisfied shoppers—especially during festive rushes when COD volumes skyrocket.

This post dives into a data‑driven, automated routing framework that leverages Edgistify’s EdgeOS, Dark Store Mesh, and NDR Management to optimise multi‑carrier logistics across India.

1. The Multi‑Carrier Dilemma in India

FactorImpactTypical Pain Point
COD Volume70 % of orders in Tier‑2/3 citiesCash handling & security delays
RTO Rate3–5 % of deliveriesLost revenue & customer churn
Fleet Fragmentation20+ local couriersInconsistent service levels
Dynamic Traffic30 % of routes hit delaysTime‑dependent cost variations
Festive Surges4–5× volumeCapacity bottlenecks

Problem‑Solution Matrix

ProblemAutomated SolutionBenefit
Inflexible carrier selectionEdgeOS dynamic routing12 % faster delivery
High COD processing timeDark Store Mesh COD hubs20 % reduction in cash handling
RTO lossesNDR Management re‑routing90 % recovery of failed shipments

2. Building an Automated Routing Engine

2.1 Data Layer: EdgeOS & Real‑Time Inputs

EdgeOS acts as the data backbone, ingesting:

  • Courier KPIs : cost per km, current load, average delivery time.
  • Geospatial data : live traffic, weather alerts, road closures.
  • Order attributes : COD flag, weight, size, customer priority.

These inputs feed a scoring algorithm that outputs a ranked list of carriers for each order.

2.2 Decision Engine: Weighted Scoring Formula

``` Score = w1*(1/Cost) + w2*(1/ETA) + w3*(CourierReliability) + w4*(CODPriority) + w5*(RTORisk) ```

  • w1–w5 are tunable weights; for COD‑heavy markets, w4 is increased.
  • The engine picks the top‑scoring carrier unless a threshold (e.g., 80 % confidence) is not met, in which case manual override is triggered.

2.3 Integration with Dark Store Mesh

Dark Store Mesh transforms last‑mile hubs into COD‑optimized micro‑warehouses:

  • COD batching reduces per‑shipment cash handling cost by ~15 %.
  • Proximity mapping ensures orders are routed to the nearest mesh node, cutting transit time by ~10 %.
  • Dynamic inventory allocation keeps high‑demand SKUs ready for the fastest courier routes.

2.4 NDR Management for Failed Deliveries

When a delivery fails (e.g., incorrect address, cash shortage), NDR Management:

  • 1. Analyzes failure reason via sensor data and courier feedback.
  • 2. Re‑routes the parcel to an alternative carrier with higher success probability.
  • 3. Triggers automated customer notifications with new pickup windows, reducing churn.

3. Implementation Roadmap

PhaseActionsKPI TargetsTimeline
Phase 1 – PilotDeploy EdgeOS in Mumbai & Bangalore; integrate with 2 couriers10 % cost reduction1‑2 months
Phase 2 – ScaleAdd Dark Store Mesh nodes in tier‑2 cities; expand carrier pool15 % faster delivery3‑4 months
Phase 3 – OptimizeFine‑tune weights, implement NDR for RTO > 5 %20 % RTO recovery5‑6 months

4. Real‑World Impact: Case Study

MetricPre‑AutomationPost‑Automation% Improvement
Avg. delivery time (Bangalore)4.2 h3.7 h12 %
Courier cost per parcel₹45₹418.9 %
COD handling time30 min24 min20 %
RTO recovery rate70 %89 %27 %

5. Conclusion

India’s e‑commerce logistics ecosystem thrives on agility. Automating multi‑carrier routing with EdgeOS, Dark Store Mesh, and NDR Management transforms a fragmented, manual process into a data‑driven engine that cuts costs, slashes delivery times, and keeps COD/RTO challenges in check—especially during the high‑pressure festive seasons.

Adopt automation now; tomorrow’s market will reward only those who can route, respond, and recover faster than the competition.

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