From Pilot to Powerhouse: Solving the Supply Chain Bottlenecks Hindering Alternative Protein Growth

15:00 | 20 July 2024

by Paree Gadhe

High-tech refrigerated warehouse setup with plant-based protein packages ready for modern trade shipment.

India's vegetarian protein industry is growing quickly due to changing consumer demand, a growing number of flexitarian consumers, and an increasing use of delivery and modern retail channels. However, while marketing and product innovation create initial brand awareness, supply chain resilience will determine brand sustainability over time.

For plant-based meat products, quality is determined by strict handling and storage requirements. A single disruption of the cold chain during transportation may lead to texture loss, product spoilage, or no acceptance by the retail partner company. Moving from a successful local test to a national brand requires the supply chain to be fast, responsive, and scalable.

Unlocking Pan-India Reach: The 3 Supply Chain Imperatives

1. Adopting a Multihub Network

Using a single warehouse requires considerable delivery time, which increases transportation costs and creates opportunities for cold-chain mishaps over longer distances. However, the creation of distributed cold-storage networks in some of the economic corridors enables the necessary location of inventory closer to the customers and the points of distribution of modern trade companies.

2. Optimizing Procedures of B2B and Modern Trade Fulfillment

Modern retailing companies are known for strict delivery policies. If the required deadline is missed or if the delivery process does not comply with the standards, the companies face delivery failures and canceled shipments. The implementation of PTL systems allows for making sure that the shipment reaches the receiving docks when it is ready and keeps the product fresh.

3. Using Adaptable Logistics Technology Stack

Keeping up with the changing demand of D2C, e-commerce, and modern retailing involves the necessity to monitor the situation closely. Establishing partnerships with high-tech fulfillment companies such as Edgistify ensures that effective warehouse space can be used, orders can be routed smartly, and stock levels are intact.

Important Benefits of an Elastic Supply Chain:

  • Ability to Scale Capacity : Quickly increase storage from 50 pallets to 500+ pallets during times of promotions or peak seasonal demand.
  • No Disposal Needs : The Box-In, Box-Out method of handling goods preserves their shape, flavor, and safety.
  • Agility of Distribution Channels : The ability of one channel to fulfill both direct-to-consumer orders, quick commerce, and B2B trade from a central location.

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FAQs

We know you have questions, we are here to help

Why is supply chain management particularly challenging for alternative protein brands?

Alternative proteins are highly perishable frozen goods that require strict sub-zero temperature maintenance from production to retail shelf. Any temperature fluctuation during transit or staging damages product texture and safety.

How do appointment-based deliveries protect frozen food brands from financial loss?

Appointment-based delivery ensures that reefer trucks drop off shipments only when the retailer's cold-storage dock is open and prepared, preventing trucks from sitting idle and exposing frozen inventory to ambient temperatures.

How can a plant-based food brand scale operations without investing heavily in warehouses?

By partnering with tech-enabled logistics enablers like Edgistify, brands can utilize flexible, plug-and-play cold-storage networks and pay only for the pallet space they use.

What is the role of quick-commerce in alternative protein distribution?

Quick-commerce platforms rely on local dark stores to deliver frozen goods in minutes. Maintaining regional multi-city hubs ensures these dark stores stay consistently stocked without running out of inventory.